Purpose
To work as a Grade 1 Operator within a team of Process Operators in a Chemical Manufacturing Plant to safely achieve regulatory and customer quality requirements relating to ISO9001, ISO14001 and cGMP, within time and to customers specifications.
To effectively carry out the roles and responsibilities of a Grade 1 Process Operator. This includes Routine Operations, Complete Mandatory Training, Operating Process Equipment and Machinery to be an active part of the production team.
Main Tasks and Responsibilities
Production ManagementM
Monitor Permit activities as defined by the SSoW
Understanding of BMS Risk Assessments & Method Statements
Process data entry to BMS (OEE, handover logs, yield etc). Data entry on to batch cards and QA015 packages
Organising and prioritising workload
Assist in the training and mentoring of Apprentice, TPO, Grade 3 and Grade 2 Operators.
Carryout duties in other production areas as required.
Participate as required in Design / Hazard reviews
Following batch cards ensuring that each sequential step is completed, all data is accurately documented and periodically review completed data entries.
Correctly identify, monitor, and charging of raw materials.
Adhering to all Policies, Procedures and Legal Legislations
Undertake any other duties of which the responsibility, skill and experience required fall within the Grade 1 Process Operator competence and capability
SHEQ Management
Ensure that all Environment, Health & Safety requirements are met including (but not limited to) Workplace Organisation Site Procedures and Policies, Work Instructions, Safe Systems of Work (SSoW), High Housekeeping Standards, Risk/COSHH Assessments and Operating within the Process, HSE, and Legal requirements.
Compliant to all SHEQ Policies and Schedules (Housekeeping, Safety Audits etc.)
Equipment Management
Carryout operator tasks and duties as and when required including safe operation of all process plant equipment.
Team Building & Incentive
Undertake any other duties of which the responsibility, skill and experience required fall within the Trainee Process Operator competence and capability
To effectively carry out learning the roles and responsibilities of a Process Operator. This includes Routine Operations, Complete Mandatory Training, Operating Process Equipment and Machinery to be an active part of the production team.
Communication
Communicate and coordinated with production related departments
Previous experience handling hazardous chemicals is essential
To demonstrate effective Communication (Listening and Speaking)
Confidentiality
Follow Corp. TSP regulations to maintain confidential on sensitive information
Others
To Complete 11 Seal Sands Training Tier 1 Competency Task Books
Competency 30 – Safe Chemical Processing
Competency 31 – Plant Handover
Competency 32 – Completed Batch Cards
Competency 33 – Supervisory Skills
Complete other tasks assigned by superior
Compliance in Manufacturing KPI’s (OEE, Throughput, Yield Quality)
Key Interactions
Direction from Shift Manager and/or Lead Operator
Peers
Trainee Process Operator
Grade 2 Process Operator
Grade 3 Process Operator
Mentoring potential
Trainee Process Operator
Grade 2 Process Operator
Grade 3 Process Operator
Skills & Qualifications
Education
Essential
Level 2 in Mathematics, English Language and Literacy
Completion of Tier 2 Competency Based Task Books
Desirable
NVQ Level 3 Process Operations or Equivalent
SIAC Level 3 Apprenticeship or Equivalent Apprenticeship
Control Room Experience
SSoW Permit Issuer
Process Plant Area Authority
Key Skills
Essential
Permit Acceptor
To demonstrate fault finding knowledge and skills
Data and computer literate
Flexibility in working hours /shifts
Must be able to work safely in a team environment and individually
To demonstrate Planning and Organisational Skills
Adherence to the manufacturing plan
Work Ethos
Safety Behaviors
Attendance
Work Attitude
Performance Output
Work Experience
Minimum of 5 years’ Experience in manual or semi-automated process operations in Chemical, Manufacturing, Industrial or Heavy Engineering Industries
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